SECOND QUARTER 2026 35 NO. 550 B U L L E T I N By DLI Staff Seam Stains in Shirts What Is The Problem? After proper laundering and commercial shirt finishing, some shirts, especially the shirts with “wrinkle-free or no-iron” finishes, will show dark stains in the seams. This can occur on any seam area, but most often is seen in the armhole seams. What Does It Look Like? On colored shirts, the stains appear as irregular spots or streaks, a shade darker than the shirt itself. On white shirts, the stains appear as tan, rust, or brown-colored spots. What Caused It? To eliminate seam puckering when an “easy care” shirt is home washed and machine dried, so no touch up ironing is necessary, a fusible tape with an adhesive is stitched between the layers of the fabric at the seams. After stitching, the seams are subjected to pressure, sticking the tape and outer fabric together giving the seams a smooth appearance. When the shirt is subjected to the heat and pressure used by commercial shirt equipment, the adhesive melts and softens, thereby leaching to the surface of the fabric, causing dark seam stains. Can It Be Prevented? The professional launderer cannot tell that a shirt contains seam adhesive that cannot withstand normal commercial laundering and finishing. When proper adhesives and component materials are used in shirt construction the shirt will be completely serviceable to repeated laundering and pressing without damage. Who Is Responsible? Since other, more durable construction methods are available for all shirts, the manufacturer must be held responsible when such self-staining occurs during proper professional care. Is There A Remedy? There is no method of removing this staining. The stains seen in the arm seam of this shirt happened during normal commercial pressing procedures after laundering. Note: All in-print DLI bulletins, including this one, are available on DLI’s Drycleaning Encyclopedia accessible in the Members Only section of DLIonline.org. This resource is available to Standard, Gold, Premier, and International Members.
View this content as a flipbook by clicking here.